Skýrslur

The effect of cooling methods at processing and use of gel-packs on storage life of cod (Gadus morhua) loins – Effect of transport via air and sea on temperature control and retail-packaging on cod deterioration

Útgefið:

01/05/2010

Höfundar:

Emilía Martinsdóttir, Hélène L. Lauzon, Björn Margeirsson, Kolbrún Sveinsdóttir, Lárus Þorvaldsson, Hannes Magnússon, Eyjólfur Reynisson, Arna Vigdís Jónsdóttir, Sigurjón Arason, Maria Eden

Styrkt af:

EU (contract FP6-016333-2) Chill-on, AVS, R&D Fund of Ministry of Fisheries in Iceland, the Technology Development Fund at the Icelandic Centre for Research

Tengiliður

Kolbrún Sveinsdóttir

Verkefnastjóri

kolbrun.sveinsdottir@matis.is

The effect of cooling methods at processing and use of gel-packs on storage life of cod (Gadus morhua) loins – Effect of transport via air and sea on temperature control and retail-packaging on cod deterioration

Tilgangur tilraunanna var að kanna áhrif mismunandi kælingar við vinnslu og hitasveiflna í flutningi með og án kælimottu á geymsluþol þorskhnakka. Í vinnslu var borið saman að nota enga forkælingu fyrir flökun, vökvakælingu og roðkælingu (CBC) sem alltaf er með vökvakælingu. Áhrif hitasveiflna þar sem líkt var eftir í hitabreytingum í flutningi (RTS) voru borin saman við geymslu við stöðugt hitastig (-1 °C). Einnig voru metin áhrif þess að nota kælimottu í geymslu og flutningi. Sýni voru gæðametin með skynmati, örveru- og efnamælingum. Fylgst var með hitastigi með hitasíritum. Roðkældir þorskhnakkar í frauðplastkössum voru fluttir til Bremerhaven með flugi og skipi þar sem þeim var endurpakkað í loft og loftskiptar pakkningar (MAP) og þær geymdar við 1 °C. Gerðar voru efna- og örverumælingar til að fylgjast með gæðabreytingum. Hitastig roðkældra hnakka var lægra en hinna fyrstu 2 daga tilraunarinnar. Kælimotturnar höfðu ákveðin áhrif til lækkunar hitastigs þegar hitasveiflur voru í ferlinu og lægri hiti hélst gegnum allan geymslutímann. Samt sem áður hafði notkunin ekki áhrif á lengd ferskleikatíma eða geymsluþols samkvæmt skynmati. Örverufjöldi var heldur lægri ef hitasveiflur urðu í ferlinum en lítill munur var við stöðugt hitastig. Geymsla við stöðugt, lágt hitastig (-1 °C) lengdi geymsluþol um ca. 3 daga samkvæmt skynmati og var það í samræmi við örverutalningar og mælingar á TVB-N og TMA. Í tilraunum í Bremerhaven kom fram að örverufjöldi var yfirleitt lægri þegar notaðar voru loftskiptar umbúðir í samanburði við fisk í lofti. Þetta var sérstaklega áberandi í flugfiskinum. Fiskurinn sem fluttur var með skipi geymdist samt jafn lengi og fiskurinn sem fluttur var með flugi. Þetta orsakast af því að flugfiskurinn varð fyrir meiri hitasveiflum í flutningi og yfirborðshiti hans mældist 4 °C við komuna til Bremerhaven. Flutningstími með skipi var miklu lengri (+48 klst) en yfirborðshiti mældist undir 2 °C við móttöku. Notkun kælimotta hafði lítil áhrif á hitastigið í flutningi en samt sem áður var yfirborðshiti aðeins lægri í fiski með kælimottum við komuna til Bremerhaven bæði með flugi og skipi.

The main aim of the experiment was to investigate the effects of different cooling techniques during processing and temperature fluctuations during transport on the storage life of cod loins with and without gel packs. The following cooling techniques were studied: combined blast and contact (CBC) cooling (with liquid cooling prior to the CBC cooling), only liquid cooling and where no special cooling was used prior to deskinning and trimming. The effect of real temperature simulation (RTS) during storage was compared to a steady storage temperature of -1 °C. The samples were analysed with sensory, microbial and chemical methods. The temperature was monitored from packaging using temperature loggers. CBC cooled loins were transported to Bremerhaven via air and ship freight after packaging in EPS boxes. The fish was repacked in air and modified atmosphere and stored at 1 °C. Deteriorative changes were evaluated by microbial and chemical indicators. CBC cooling resulted in a lower temperature profile the first two days of the experiment. The use of gel packs lowered somewhat the temperature increase in the products when RTS was applied and lower temperature was maintained during the entire storage period. According to sensory evaluation, the use of gel packs did not result in prolonged freshness period or shelf life. According to microbial and chemical analysis no marked difference was seen whether gel packs were used or not in groups stored at a steady temperature. However, microbial counts were somewhat lower and slower formation of TVB-N and TMA occurred in RTS groups where gel packs were used compared to no gel packs. Storage at a steady -1 °C resulted in prolonged shelf life of three days according to sensory evaluation. This was confirmed by microbial and chemical analysis as lower microbial counts, TVB-N and TMA values were generally obtained in the steady temperature group than in the group receiving the RTS treatment. The storage studies carried out at Bremerhaven on modified atmosphere vs. air packed loins showed generally lower microbial counts, especially in the air transported fish. Deterioration process of air and sea freight fish was however similar. Re-packaging of sea freight fish at a later stage did not significantly affect its deteriorative process compared to re-packed air freight fish. This might be due to the fact, that the air freight fish was subject to high temperatures during transport and surface temperature reached over 4 °C. The sea freight fish had a much longer transport phase, but arrived with surface temperatures below 2° C. This shows that not only the time of re-packaging but also the temperature profile during transport are important factors influencing the deteriorative process and shelf life. Gel packs did not have significant cooling effect in this experiment. However the surface temperature in boxes with a gel pack was slightly lower than in boxes without a gel pack independently of transport mode used.

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Skýrslur

The effect of liquid cooling at processing and different cooling techniques during transport of cod (Gadus morhua) fillets

Útgefið:

01/11/2009

Höfundar:

Hannes Magnússon, Lárus Þorvaldsson, Kolbrún Sveinsdóttir, Hélène L. Lauzon, Kristín Anna Þórarinsdóttir, Sigurjón Arason, Emilía Martinsdóttir

Styrkt af:

AVS R&D Fund of Ministry of Fisheries in Iceland, the Technology Development Fund at the Icelandic Centre for Research and EU (contract FP6-016333-2)

Tengiliður

Kolbrún Sveinsdóttir

Verkefnastjóri

kolbrun.sveinsdottir@matis.is

The effect of liquid cooling at processing and different cooling techniques during transport of cod (Gadus morhua) fillets

Tilgangur tilraunanna var að kanna áhrif mismunandi kælitækni og áhrif hitasveiflna á gæði og geymsluþol þorskflaka. Eftirfarandi kælitækni var könnuð: Vökvakæling í pækli við vinnslu miðað við enga kælingu og áhrif hitasveiflna við geymslu í samanburði við stöðugt hitastig (-1°C). Auk þess voru könnuð áhrif þess að nota annars vegar ísmottur og hins vegar þurrís við geymslu flakanna. Fylgst var með breytingum á hitastigi með hitanemum á öllum stigum. Sýni voru gæðametin með skynmati, örveru- og efnamælingum í allt að 14 daga frá veiði (11 daga frá vinnslu og pökkun). Mismunandi meðhöndlun leiddi til mismunandi ferskleikatíma og geymsluþols samkvæmt skynmati. Hópar sem voru vökvakældir við vinnslu höfðu um 2-3 daga skemmra geymsluþol en flök sem ekki voru kæld á þennan hátt. Rekja mátti ástæður þessa til þess að kælipækillinn innihélt töluvert magn örvera m.a. skemmdargerilinn Photobacterium phosphoreum sem er mjög virkur framleiðandi á trímetýlamíni (TMA). Samanburður á vökvakældu flökunum sýndi að notkun á þurrís lengdi geymsluþol um 1-2 daga í samanburði við ísmottur. Geymsla við -1°C hafði ekki merkjanleg áhrif á ferskleikatíma og geymsluþol í samanburði við flök þar sem hitasveiflum var beitt samkvæmt skynmati. Niðurstöður örveru- og efnamælinga voru í samræmi við þessar niðurstöður.

The aim of the experiment was to investigate the effects of different cooling techniques and temperature fluctuations on the storage life of cod fillets. The following cooling techniques were studied: liquid cooling in brine at plant as compared to no special cooling at processing. The effect of real temperature (RTS) simulation during storage was compared to a steady storage temperature at -1°C. Additionally, the influence of using either dry ice or ice packs during storage was studied. The temperature history of each group was studied using temperature loggings. The samples were analyzed with sensory evaluation, microbial and chemical methods for up to 14 days from catch (11 days from packaging). The different treatments of the groups resulted in different lengths of freshness period and maximum shelf life according to sensory evaluation. Liquid cooling resulted in a 2-3 days shorter maximum shelf life than the group that was not receiving liquid cooling. This could be attributed to the fact that the cooling brine carried considerable amounts of microbes including the spoilage bacterium Photobacterium phosphoreum which is an active producer of trimethylamine (TMA). Comparison of the groups receiving liquid cooling showed that dry ice appeared to extend the shelf life of 1-2 days as compared to ice packs. Storage at -1°C did not have much influence on the freshness period or maximum shelf life. These results were confirmed by total volatile bases (TVB-N) and TMA analysis and microbial counts.

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Skýrslur

The effect of different cooling techniques and temperature fluctuations on the storage life of cod fillets (Gadus morhua)

Útgefið:

01/08/2009

Höfundar:

Hannes Magnússon, Hélène L. Lauzon, Kolbrún Sveinsdóttir, Björn Margeirsson, Eyjólfur Reynisson, Árni Rafn Rúnarsson, María Guðjónsdóttir, Kristín Anna Þórarinsdóttir, Sigurjón Arason, Emilía Martinsdóttir

Styrkt af:

AVS R&D Fund of Ministry of Fisheries in Iceland, the Technology Development Fund at the Icelandic Centre for Research and EU (contract FP6-016333-2)

Tengiliður

Kolbrún Sveinsdóttir

Verkefnastjóri

kolbrun.sveinsdottir@matis.is

The effect of different cooling techniques and temperature fluctuations on the storage life of cod fillets (Gadus morhua)

Tilgangur tilraunanna var að kanna tvo kælimiðla um borð í veiðiskipi, að nota mismunandi kælitækni við vinnslu, m.a. svonefnda CBC (combined blast and contact) kælingu og kanna áhrif hitastigssveiflna við geymslu í samanburði við stöðuga geymslu við -1 °C. Lítill munur var á örveru- og efnamælingum hvort sem notaður var plötuís eða vökvaís fyrir vinnslu en samkvæmt skynmati reyndist hópurinn sem var kældur með vökvaís hafa eins dags lengri ferskleikatíma og geymsluþol. Hitastig var yfirleitt aðeins hærra í hópnum þar sem plötuís var notaður fyrir vinnslu yfir geymslutímann. Samkvæmt skynmati, örverutalningum og efnamælingum reyndist CBC kæling best til lengingar á ferskleikatíma og geymsluþoli. Hitastig reyndist vera lægra í þeim hópum þar sem CBC kæling var notuð. Örverufjöldi var svipaður í þeim tveimur hópum þar sem CBC kæling var ekki notuð við vinnsluna (vökvakæling og engin kæling). Þessar niðurstöður voru í samræmi við niðurstöður skynmats. TMA gildi voru aðeins hærri á geymsludögum 12-19 í hópnum sem var vökvakældur. Niðurstöður hitastigsmælinga yfir geymslutímann voru svipaðar. Svipaður örverufjöldi reyndist vera í hópum sem geymdir voru við stöðugt hitastig (um -1 °C) annars vegar og í hópum þar sem hitastigssveiflum var beitt fyrri hluta geymslutímans hins vegar. Fyrstu 15 daga geymslunnar reyndust TVB-N og TMA gildi vera svipuð í hópunum. Þeir hópar sem geymdir voru við stöðugt hitastig fóru ekki í skynmat. Örverumælingar sem gerðar voru með hinni fljótvirku aðferð qPCR voru í góðu samræmi við ræktunaraðferðir m.t.t. til Pseudomonas spp. og Photobacterium phosphoreum.

The purpose of this experiment was to examine two different cooling methods on board fishing vessel, to apply different cooling techniques during processing at fish plant including the CBC (combined blast and contact) cooling and to compare storage of packed cod fillets kept either at steady temperature (-1 °C) or under temperature fluctuations. No marked difference was seen in microbial and chemical measurements whether plate ice or liquid ice was used prior to filleting but according to sensory analysis, the experimental group where liquid ice was used had one day extension in freshness and shelf life compared to the group with plate ice. Temperature was usually slightly higher in the plate ice group than the liquid ice group during storage. According to sensory, microbiological and chemical analysis, the CBC cooling clearly resulted in longer freshness period and shelf life extension in comparison to the two groups where this technique was not applied during processing. Temperature was lower in these groups during the storage period. Similar microbial counts were found between the two experimental groups where CBC was not applied during processing (liquid cooling and no cooling). These results were in agreement with results from sensory analysis. TMA values were however higher on storage days 12 to 19 in the group with liquid cooling. Temperature measurements during storage of these two groups were very similar. No marked difference was seen in microbial counts between groups that were stored at a constant temperature around -1 °C compared to groups where temperature fluctuations were used during early phases of storage. During the first 15 days of storage, TVB-N and TMA values were very similar for these groups. Sensory analysis was not done on the two groups kept at -1 °C. The rapid qPCR analysis was generally in good agreement with the cultivation methods for Pseudomonas spp. and Photobacterium phosphoreum.

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