Reports

Bleeding system for small vessels

Published:

01/01/2014

Authors:

Sigurjón Arason, Gunnar Þórðarson, Magnea Karlsdóttir, Albert Högnason, Guðbjartur Flosason

Supported by:

Westfjords Growth Agreement, AVS / V12008 / 12

Contact

Sigurjón Arason

Chief Engineer

sigurjon.arason@matis.is

Bleeding system for small vessels

Extensive research has been carried out on the quality of cod bleeding, all of which indicate that proper handling has a significant effect on product quality. Studies have shown that poorly blooded fish produce worse products, whether it is fish that is processed into fresh, frozen, salted or dried products4. With the increasing influx of smaller boats engaged in longline and handline fishing, there has been a problem with bleeding, as many of them are not equipped with bleeding tanks. Matís' research indicates that fish that are allowed to bleed long enough in high seas, at natural sea temperatures, immediately after bleeding, produce better raw materials than with traditional treatment. A traditional method on board small boats is to bleed the fish directly from the line into the sludge tank on the train. Matís, 3X Technology and Fiskvinnslan Íslandssaga have completed the project "Processing processes of small boats" where conditions on board small boats were examined with a view to designing equipment that was suitable for smaller line boats. The design of the equipment (Rotex bleeding tank FIFO) has been completed and construction has begun at 3X Technology. The aim of this project is to investigate the efficacy of the Rotex method in cod bleeding through an objective study. This work is done in collaboration with 3X Technology, Matís and Jakob Valgeir ehf in Bolungarvík. Samples of cod were taken in two oars of a day rowing boat using different bleeding and finishing methods. Samples were filleted and some of the fillets were then sent fresh to Matís on Vínlandsleið, where different methods were used to assess the quality of the raw materials. The other part was done in the traditional way, ie. production of lightly salted, frozen fillets, and then used to obtain the effect of different bleeding methods on the quality of products during storage in the freezer, for different lengths of time and at different temperatures. The results of the project will support other research in this field and is an important contribution to the discussion on better quality of small boat catches.

Extensive research has been conducted on the quality of bleeding process of cod on board but the correct treatment can have a significant effect on the final product quality. Studies have shown that insufficient bled fish will result in low value products, whether in the case of fresh, frozen or dried production. This problem is mainly related to fish caught by long ‐ line, especially on smaller vessels that are not equipped with necessary equipment for the bleeding process such as bleeding tanks. Researches indicate that bleeding of fish with sufficient flow of fresh seawater in the bleeding tank will result in higher quality products. The traditional bleeding method on board small vessels is to bleed the fish directly in to slush ice tub in the ship convoy. Matis, 3X Technology and Icelandic Saga have finished the research project “Processing in small vessels” where conditions on board the small vessels were examined with the aim to design equipment suitable for smaller long‐ liners. The output of that project was the design of new equipment “Rotex” (bleeding tank FIFO). This was completed and a production was launched by 3X Technology. Samples of cod were collected in two fishing trips from a long liner landing daily, using different methods of bleeding and handling. Samples were filleted and parts of it were sent fresh for research at Matis in Vinlandsleid where different methods were tested considering different product quality and the other parts were prepared with traditional production of lightly salted fillet pieces. The fillets were frozen and used to test the effect of different bleeding methods on product quality after storage in the freezer, using different storing time and different temperatures. The aim of present project was to investigate the effect of the ROTEX bleeding process with an objective researches in collaboration with 3X Technology, Matis and the fish processor and boat owner, Jakob Valgeir Ltd. This project will support other researches in this area as well as to be an important input for disquisition about better quality of small boats catch.

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Reports

Bleeding system for small vessels

Published:

01/02/2013

Authors:

Sigurjón Arason, Gunnar Þórðarson, Magnea Karlsdóttir, Albert Högnason, Guðbjartur Flosason

Supported by:

Westfjords Growth Agreement, AVS / V12008 / 12

Contact

Sigurjón Arason

Chief Engineer

sigurjon.arason@matis.is

Bleeding system for small vessels

Extensive research has been carried out on the quality of cod bleeding, all of which indicate that proper handling has a significant effect on product quality. Studies have shown that poorly blooded fish produce worse products, whether it is fish that is processed into fresh, frozen, salted or dried products4. With the increasing influx of smaller boats engaged in longline and handline fishing, there has been a problem with bleeding, as many of them are not equipped with bleeding tanks. Matís' research indicates that fish that are allowed to bleed long enough in high seas, at natural sea temperatures, immediately after bleeding, produce better raw materials than with traditional treatment. A traditional method on board small boats is to bleed the fish directly from the line into the sludge tank on the train. Matís, 3X Technology and Fiskvinnslan Íslandssaga have completed the project "Processing processes of small boats" where conditions on board small boats were examined with a view to designing equipment that was suitable for smaller line boats. The design of the equipment (Rotex bleeding tank FIFO) has been completed and construction has begun at 3X Technology. The aim of this project is to investigate the efficacy of the Rotex method in cod bleeding through an objective study. This work is done in collaboration with 3X Technology, Matís and Jakob Valgeir ehf in Bolungarvík. Samples of cod were taken in two oars of a day rowing boat using different bleeding and finishing methods. Samples were filleted and some of the fillets were then sent fresh to Matís on Vínlandsleið, where different methods were used to assess the quality of the raw materials. The other part was done in the traditional way, ie. production of lightly salted, frozen fillets, and then used to obtain the effect of different bleeding methods on the quality of products during storage in the freezer, for different lengths of time and at different temperatures. The results of the project will support other research in this field better quality of catching small boats.

Extensive research has been conducted on the quality of bleeding process of cod on board but the correct treatment can have a significant effect on the final product quality. Studies have shown that insufficient bled fish will result in low value products, whether in the case of fresh, frozen or dried production. This problem is mainly related to fish caught by long ‐ line, especially on smaller vessels that are not equipped with necessary equipment for the bleeding process such as bleeding tanks. Researches indicate that bleeding of fish with sufficient flow of fresh seawater in the bleeding tank will result in higher quality products. The traditional bleeding method on board small vessels is to bleed the fish directly in to slush ice tub in the ship convoy. Matis, 3X Technology and Icelandic Saga have finished the research project “Processing in small vessels” where conditions on board the small vessels were examined with the aim to design equipment suitable for smaller long ‐ liners. The output of that project was the design of new equipment “Rotex” (bleeding tank FIFO). This was completed and a production was launched by 3X Technology. Samples of cod were collected in two fishing trips from a long liner landing daily, using different methods of bleeding and handling. Samples were filleted and parts of it were sent fresh for research at Matis in Vínlandsleid where different methods were tested considering different product quality and the other parts were prepared with traditional production of lightly salted fillet pieces. The fillets were frozen and used to test the effect of different bleeding methods on product quality after storage in the freezer, using different storing time and different temperatures. The aim of present project was to investigate the effect of the ROTEX bleeding process with an objective researches in collaboration with 3X Technology, Matis and the fish processor and boat owner, Jakob Valgeir Ltd. This project will support other researches in this area as well as to be an important input for disquisition about better quality of small boats catch.

Report closed until 01.08.2013

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Reports

Increased value of pelagic species - FINAL REPORT / Increased value of pelagic species

Published:

01/05/2011

Authors:

Lárus Þorvaldsson, Björn Margeirsson, Ásbjörn Jónsson, Sindri Sigurðsson (SVN), Ásgeir Gunnarsson (SÞ), Sigurjón Arason

Supported by:

AVS Fisheries Research Fund

Contact

Sigurjón Arason

Chief Engineer

sigurjon.arason@matis.is

Increased value of pelagic species - FINAL REPORT / Increased value of pelagic species

The main objective of the project Increasing the value of pelagic fish - improved refrigeration technology, which began in June 2008, was to lay the foundations for a new method of cooling and storing pelagic fish on board seiners. The result of improved cooling is that a higher proportion of the catch is useful for human consumption. Partners in the project were Matís, Síldarvinnslan (SVN) and Skinney Þinganes (UN). This report describes the main results and products of the project. Examples of products are heat transfer models of pelagic catches in ships and storage tanks on land and the integration of heat transfer models and quality forecast models, which make it possible to predict the quality of raw materials based on environmental temperature history. Heat distribution in pelagic vessel loads with different versions of cooling systems was mapped and storage temperatures were linked to quality measurements made during landing. From temperature and quality measurements it is clear that the frequency of defects in landed catch increases with increasing storage temperature. The main advantage of the MCS (Mixed Cooling System) cooling system, which combines CSW (Chilled Sea Water) and RSW (Refrigerated Sea Water) cooling systems, is that the system can reduce the inevitable temperature rise that occurs in a pre-cooled vessel following the pumping of catch in lestina. During the project, the Icelandic mackerel fishery was the largest and it can be stated that the results of the project have been used very well to improve the results of food processing of mackerel in this country and thus increase the product prices of a valuable species.  

The main aim of the research project Increased value of pelagic species - improved chilling methods, which was initiated in June 2008, was to develop a new method for chilling and storing pelagic species on board purse seiners resulting in more valuable products. This report describes the main results and products of the project. Examples include heat transfer models of pelagic fish stored in a ship hold and a storage tank onshore and coupling of the heat transfer models and quality forecasting models, which makes it possible to predict spoilage of pelagic species as a function of ambient temperature history. Temperature distributions in ship holds with different cooling systems were mapped and storage temperature related to quality measurements conducted during landing. The fault ratio of landed raw material clearly increased, indicating lower quality, with higher storage temperature. The main advantage of a mixed cooling system (MCS), which combines RSW and CSW systems, compared to using only RSW is a lower temperature increase in a precooled ship hold caused by loading the catch in the hold. During the project, the emphasis on mackerel fishing increased significantly around Iceland. It can be stated that the results of this project have been widely exploited in order to improve the yield of the mackerel and thereby increase the profitability of that valuable species.

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