Reports

Thermal modeling of processing and transport of fresh fish / Hermun kæliferla - LOKASKÝRSLA

Published:

01/09/2011

Authors:

Björn Margeirsson, Sigurjón Arason, Kristín Valtýsdóttir

Supported by:

AVS Fisheries Research Fund, Technology Development Fund, University of Iceland Research Fund

Contact

Sigurjón Arason

Chief Engineer

sigurjon.arason@matis.is

Thermal modeling of processing and transport of fresh fish / Hermun kæliferla - LOKASKÝRSLA

The main objective of the project Simulation of cooling processes - thermodynamic simulation of production and transport processes, which began in June 2008, was to present improvements in procedures and equipment related to the transport of marine products through process analysis, experiments and computerized thermal and hydrological models. The consequences of improved temperature control in production and transport processes are increased quality, stability and safety, which at the same time increase the value of the product. Partners in the project were Matís, the University of Iceland, Promens Tempra, Eimskip Ísland, Samherji, Brim (ÚA), Festi, Völusteinn and Eskja. This report describes the main results and products of the project. Examples of products are heat transfer models of fresh fish products in a foam box, which make it possible to predict fish temperatures based on environmental temperature history. Heat transfer models were used to redesign the Promens Tempra 3, 5 and 7 kg foam boxes with the minimum target fish temperature minimization under the target heat load. Experiments confirmed the superiority of the new boxes over traditional box types, both in terms of temperature control and product quality under heat load. The results of another experiment show that the shelf life of fresh fish fillets in corner boxes of whole pallets in the air transport chain can be about 1-1.5 days shorter than fillets in boxes in the middle of the pallet stack. Heat distribution in different cooling chains was mapped and special emphasis was placed on pre-cooling fillets for packing and heat distribution in different types of cooling containers with different loading patterns. 

The main aim of the research project Hermun kæliferla - Thermal modeling of processing and transport of fresh fish, which was launched in June 2008, was to improve technology and practices used for fish processing and transport by means of analysis of chill chains, experiments and computational modeling. Improved temperature control in fish chill chains leads to increased product quality, stability and safety and thereby increased product value. This report describes the main results and products of the project. Examples include heat transfer models of fresh fish fillets packaged in boxes, which can be used to predict product temperature evolution as a function of variable ambient temperature. Numerical heat transfer models were used to optimize the design of 3, 5 and 7 ‐ kg expanded polystyrene boxes manufactured by Promens Tempra with the aim of minimizing the maximum fish temperature in boxes under thermal load. Improved thermal protection of the new box design was confirmed in different experiments, both with regard to lesser product temperature variations and extended freshness period and storage life of products. The results from another storage study suggest that the storage life of fresh fish products in a corner box can be more than 1‐1.5 days shorter than in the center boxes of a full size pallet stack in a real air transport chain, depending on the level of ambient thermal load. Environmental and product temperatures were mapped in different chill chains with special emphasis laid on precooling during processing and temperature distribution in reefer containers of different types and loading patterns. 

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Reports

Optimized Chilling Protocols for Fresh Fish

Published:

01/12/2010

Authors:

Björn Margeirsson, Hélène L. Lauzon, Lárus Þorvaldsson, Sveinn Víkingur Árnason, Sigurjón Arason, Kristín Líf Valtýsdóttir, Emilía Martinsdóttir

Supported by:

AVS R&D Fund of Ministry of Fisheries in Iceland, the Technology Development Fund at the Icelandic Center for Research, University of Iceland Research Fund and EU (contract FP6-016333-2)

Contact

Sigurjón Arason

Chief Engineer

sigurjon.arason@matis.is

Optimized Chilling Protocols for Fresh Fish

Guidelines for cooling fresh fish describe the most effective cooling methods at all stages of the cooling chain, with an emphasis on white fish. It describes how to best cool and maintain temperatures in order to maximize product quality and safety and reduce costs and energy consumption. The report contains background information for instructions in the information source Kæligátt on Matís' website, which is presented in a user-friendly way in Icelandic www.kaeligatt.is and English www.chillfish.net. The guidelines are intended for fishermen, manufacturers, carriers and other members of the value chain. The guidelines are based on research that has been carried out within research projects such as Chill ‐ on, Simulation of cooling processes and Cooling improvement. The main chapters deal with refrigeration on board, during processing, during packing, transport and storage of fish.

The overall aim of the optimized chilling protocols is to describe the most effective chilling methods for any stage in the food supply chain with emphasis on whitefish. This comprises optimization of the whole chain for lowering and maintaining low temperature with the aim of maximizing quality and safety of the products and minimizing costs and energy use. This report is the background for the protocols and guidelines published with open access at Matís website in Icelandic and English in a user ‐ friendly way: www.chillfish.net. These are protocols to follow aimed at the use of fishermen, manufacturers, transporters and other stakeholders in the fisheries chain. The information is divided into subchapters of different links in the chain. How to chill fish on ‐ board, during processing, packaging, transport and storage are the main chapters.

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Reports

Guidelines for precooling of fresh fish during processing and choice of packaging with respect to temperature control in cold chains

Published:

01/12/2010

Authors:

Kristín Líf Valtýsdóttir, Björn Margeirsson, Sigurjón Arason, Hélène L. Lauzon, Emilía Martinsdóttir

Supported by:

AVS Fund of Ministry of Fisheries in Iceland (R-037 08), Technology Development Fund at the Icelandic Center for Research (081304508), University of Iceland Research Fund and EU (contract FP6-016333-2)

Contact

Sigurjón Arason

Chief Engineer

sigurjon.arason@matis.is

Guidelines for precooling of fresh fish during processing and choice of packaging with respect to temperature control in cold chains

The purpose of the guidelines is to assist in the choice between different methods of pre-cooling fresh fish products as well as to assist in the selection of packages with regard to the heat load that the product experiences on its way from producer to buyer. The following pre-cooling methods are discussed: liquid cooling, sludge cooling and skin cooling (CBC, touch and blow cooling). The treatment of products during processing and the effect of different refrigerants on temperature control, quality and shelf life of fillets before packaging the product are also discussed. The guidelines take into account the processing of lean whitefish, such as cod and haddock. The results of research show that a well-designed pre-cooling before packing can result in a shelf life of 3 - 5 days longer due to no pre-cooling before packing. Inadequate fluid exchange during hydraulic cooling with associated cross-contamination can, however, negate the positive effect of pre-cooling. Icelandic fresh fish producers mainly use expanded polystyrene (EPS) and corrugated plastic (CP) boxes for the export of fresh fillets and fillet pieces. Therefore, only the aforementioned packaging types are discussed here. The conclusion is that if the temperature control is inadequate and the temperature fluctuations are high, it is desirable to use foam plastic boxes that provide better thermal insulation than corrugated plastic boxes.

The aim of the guidelines is to provide and assist with choice of different precooling techniques for fresh fish fillets as well as assist with choice of packaging with respect to thermal abuse, which the product experiences during transport and storage from processor to customer. The following precooling techniques are discussed; liquid cooling (LC), slurry ice cooling (SIC) and combined blast and contact cooling (CBCC). In addition, the following is discussed; handling during processing and the effect of applying different cooling media before packaging on temperature control, quality and shelf life of fresh fillets. The guidelines are designed with lean white fish muscle in mind, such as cod and haddock. The results reveal that efficient precooling before packaging can prolong shelf life up to 3 to 5 days compared to no precooling before packaging. If the liquid exchange in the liquid cooler's circulation system is insufficient, cross-contamination can diminish the positive effects of precooling. Icelandic fresh fish processors mainly use expanded polystyrene (EPS) and corrugated plastic (CP) boxes for export of fresh fish fillets. The guidelines are therefore only focused on the above-mentioned packaging types. The conclusion is that if temperature control is unsatisfactory and temperature fluctuations are great, then expanded polystyrene boxes are the preferred alternative because they provide better insulation.

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